Cemented carbide specialist CERATIZIT offers tailor-made solutions and products for customers in all areas of the business, showing advantages in different markets. Recently introduced an aluminum machining tool called MaxiMill HPC 12, high-performance HPC 12 face milling cutter series, used together with PCD diamond blades, can be used for high-speed milling HSC aluminum alloy processing, while ensuring high throughput, especially suitable Engine and cylinder head finishing in the automotive industry.
The HPC 12 Series' optimized tool body design ensures low-cutting forces to ensure that the workpiece is not deformed during machining, producing an ultra-smooth surface while reducing the formation of built-up edges and extending tool life. The new milling cutter series is made of steel. With the design of vector finite element (FEM), it provides better stability than the general aluminum body. The blade is locked in front of the blade seat and is more resistant to centrifugal force. Centrifugal force testing has proven to greatly increase throughput. With a choice of bimetal design (steel ring and aluminum core).
The high-speed operation of the HPC 12 provides high performance, reduces workpiece heating time and maximizes productivity. In addition, the optimized tool and insert seat design is also included in the product. Precise tuning of the blade position, the clamping screw can easily clamp the blade. Radial fine-tuning makes the tool easy to handle, reducing setup time and fine-tuning accuracy to 0.1mm.
The automotive industry has a particularly high demand for tools. The process is not only fast and stable, but also requires a high degree of consistency and predictability. In addition, it is also very important to continuously improve production efficiency. Tests have shown that with the MaxiMill HPC 12 milling cutter, the user can reduce the processing time of 11.3s (from the original 30.5s to 19.2s), providing a surface quality of 4.42μm. This is equivalent to providing users with 30% space saving.
The HPC 12 Series' optimized tool body design ensures low-cutting forces to ensure that the workpiece is not deformed during machining, producing an ultra-smooth surface while reducing the formation of built-up edges and extending tool life. The new milling cutter series is made of steel. With the design of vector finite element (FEM), it provides better stability than the general aluminum body. The blade is locked in front of the blade seat and is more resistant to centrifugal force. Centrifugal force testing has proven to greatly increase throughput. With a choice of bimetal design (steel ring and aluminum core).
The high-speed operation of the HPC 12 provides high performance, reduces workpiece heating time and maximizes productivity. In addition, the optimized tool and insert seat design is also included in the product. Precise tuning of the blade position, the clamping screw can easily clamp the blade. Radial fine-tuning makes the tool easy to handle, reducing setup time and fine-tuning accuracy to 0.1mm.
The automotive industry has a particularly high demand for tools. The process is not only fast and stable, but also requires a high degree of consistency and predictability. In addition, it is also very important to continuously improve production efficiency. Tests have shown that with the MaxiMill HPC 12 milling cutter, the user can reduce the processing time of 11.3s (from the original 30.5s to 19.2s), providing a surface quality of 4.42μm. This is equivalent to providing users with 30% space saving.
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