Due to advantages in weight, efficiency and maintenance, the overall blade disc is used more and more in engine compressors.
Key factors to ensure successful processing include:
· Five-axis linkage machine with good dynamic characteristics
· Turbocharger 5-axis CAM software
·Tools and application knowledge dedicated to titanium alloy / superalloy processing
Roughing and Slotting - Titanium Alloy
The best machining method here is point milling. Due to the full slot milling, the milling depth is limited to half the tool diameter. The rounded inserts of the CoroMill ® 316 interchangeable head milling system strike a good balance between productivity and economy.
Roughing and grooving - Inconel
The best method is the cycloidal milling technology that applies the principle of high speed machining. Cycloidal milling – in principle a 2D roughing (cutting large margin) method using high-speed machining in confined spaces or slots – this programming actually allows the tool to smoothly plunging in and out gradually Workpiece:
·Control the contact arc length of the milling cutter and the workpiece
· Larger milling depth due to less cutting force
CoroMill ® Plura 50 degree helix angle, solid carbide rounded end mill with avoidance, especially suitable for applications where the milling depth is approximately twice the diameter and the milling width is small.
Finishing of the blade
If the part structure, CAM software and tools meet the requirements, there is no doubt that the most efficient side milling method (large milling depth) will be selected.
Our standard range of tapered ball end mills are designed for this type of machining and offer excellent stability and accessibility.
Complete modern hole machining solution
Drilling with CoroDrill ® 846
Our latest advancement in solid carbide drills is the CoroDrill ® 846 range of drill tips and flutes optimized for superalloy machining. This technology features long tool life, high safety and low axial cutting force.
Finishing holes with Plura end mills
Circular interpolation milling is a safe and efficient machining method: a single tool can cover many different apertures, thus reducing tool inventory.
Hole chamfering with Coromant Capto ® CoroTurn XS This tool can replace non-flexible non-standard tools and even be used for all deburring processes, not just hole chamfering.
Hole chamfering with CoroTurn XS
Stainless Steel Composite Panel
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