In the first nine months of this year, the overall situation of China's heavy machinery industry was improving. The total industrial output value increased by 22.58% year-on-year. The industrial sales output value increased by 22.98% year-on-year, and continued to maintain double-digit growth. At the end of the "11th Five-Year Plan", the total industrial output value of the whole industry was about 667 billion yuan, and the industrial sales value was about 647 billion yuan, an increase of about 16% over 2009. Zhang Weixin, deputy secretary general of China Heavy Machinery Industry Association, analyzed this set of figures when attending an event in Xi'an on the 16th, and pointed out that the upcoming "Twelfth Five-Year Plan" will accelerate the pace of "equipment world" in China's heavy machinery industry, among which emerging Industry will be the development focus of the heavy machinery industry.
Realizing two changes, scientific and technological progress is obvious
Zhang Weixin introduced that since the beginning of the 21st century, the heavy machinery industry has ushered in two substantial major changes. First, the economic operation has changed from extensive to efficient, and second, technological progress has changed from imitation to innovation. During the “Eleventh Five-Year Plan†period, a total of six scientific and technological achievements in the heavy machinery industry won the National Science and Technology Progress Award. Among them, the 10,000-ton double-acting horizontal hydraulic press jointly developed by Xi'an Heavy Machinery Research Institute, Shanghai Heavy Machinery Co., Ltd. and Shandong Conglin Group, and the fully automated double-car shore container crane developed by Shanghai Zhenhua Port Machinery (Group) Co., Ltd. Won the first prize of the National Science and Technology Progress Award. The 1200-ton crane of the Three Gorges developed by Taiyuan Heavy Machinery Group, and the 1700 mm continuous casting and rolling complete equipment jointly developed by Yizhong Group and Anshan Iron and Steel Group won the second prize of National Science and Technology Progress Award.
At the same time, the heavy machinery industry is actively striving for the technological progress and automation level of China's steel industry. In recent years, the main technical equipment that heavy machinery enterprises have developed in the steel industry are: Baosteel Phase II complete equipment, including blast furnace, coke oven, sintering machine, 1900 mm slab continuous casting machine, 2050 mm hot strip mill, 2030 mm cold Continuous rolling mill, oxygen generator, etc.; Baosteel Phase III complete equipment, including 1450 mm slab continuous casting machine, 1580 mm hot strip mill and 1400 mm, 1550 mm cold tandem mill; Shougang Waterworks iron mine 10 million tons of open pit mining Complete sets of equipment, etc. At present, heavy machinery enterprises represented by one heavy and two heavyweights are capable of providing complete sets of equipment for annual production of 6 million tons of steel joint ventures, including 4,350 cubic meters of blast furnaces, 6 cubic meters of coke ovens, and 450 square meters of sintering machines. Large-scale hot strip mill, billet continuous casting machine, cold tandem mill, seamless steel tube hot strip mill, high speed Wire rod mill, large plate mill and large spiral welded pipe unit, and an annual output of 20 million tons Grade open pit mine, annual output of metal mines below 60 tons to 70 tons, underground coal mine with an annual output of 5 million tons, annual processing capacity of 3 million tons of coal preparation plant, single series of annual processing capacity of 3 million tons of ore processing plant . This fully shows that the development of the heavy machinery industry has not only been highly valued by the state, but also has become a strong pillar of China's mining, energy development, raw material production and other basic industries, as well as the localization of major equipment such as large castings and forgings.
When I am changing to "big and strong"
Zhang Weixin analyzed that at the end of the “Eleventh Five-Year Planâ€, with the recovery of domestic and foreign markets, the heavy machinery industry also ushered in new development opportunities. Since 2010, the total industrial output value, sales value, and export delivery value of the lifting and transportation machinery industry have increased rapidly, mining machinery has grown slowly, and the output of metallurgical equipment is still falling month by month. The growth rate of new product output has accelerated, indicating that companies are accelerating structural adjustment. However, the export situation of the heavy machinery industry is not optimistic, especially the export situation of the metallurgical and mining industries is very severe. This is mainly because the world economic recovery has stabilized since the international financial crisis. Although the major industrial countries have ended the economic contraction in the past six months, the foundation of the world economic recovery is still fragile, and the future economic situation is not optimistic. The continued warming of trade protection has a great impact on the export of China's heavy machinery industry products. New economic growth areas such as marine engineering, civil nuclear power, wind power generation, shield machines and other equipment are facing fierce competition from large foreign companies. Therefore, during the “Twelfth Five-Year Plan†period, China’s heavy machinery industry has set a goal of cultivating “big and strong†enterprises.
At present, China's equipment manufacturing industry faces major problems. First, overcapacity, many small and medium-sized enterprises are behind, and there are low-level redundant construction. Second, some equipment enterprises have a certain scale, but they are big but not strong and do not have industry leadership. The ability of complete sets is weak, and the physical indicators of products are backward. Third, the combination of design and manufacturing and process technology is not tight. Among them, the supporting parts are heavily dependent on imports, and some account for 50% of the total price. Even the equipment with strong automation ability imports at least the matching parts. It also accounts for 10%, and the parts that can be delivered in the past few months, due to various factors, can now be delivered to one or two years before delivery, which has directly restricted the development of equipment enterprises; Fourth, scientific and technological talents and technology leaders Lack of talents; Fifth, the degree of informatization is low, although some enterprises have also gone to the ERP system, but the application effect is not satisfactory.
Heavy machinery industry has broad prospects for future development
The implementation of the Outline of the National Medium- and Long-Term Science and Technology Development Plan, the State Council's Several Opinions on Accelerating the Revitalization of the Equipment Manufacturing Industry, and the State Council's Decision on Accelerating the Cultivation and Development of Strategic Emerging Industries, Bringing Extremes to the Development of the Heavy Machinery Industry Good opportunity. In this favorable environment, increasing technological R&D efforts, strengthening independent innovation, and achieving key breakthroughs are the development direction of the heavy machinery industry.
Focusing on the goal of building a strong country in equipment manufacturing, during the "Twelfth Five-Year Plan" period, the equipment manufacturing industry should be guided by the relevant medium- and long-term development plans of the country, aiming at the goal of international advanced heavy industry enterprises, promoting industrialization with informationization, transforming traditional industries, and making efforts to adjust the industry. The technical structure and enterprise organizational structure will drive industrial transformation and technological upgrading; continue to focus on key construction projects, enhance comprehensive technical capabilities; strengthen independent innovation, accelerate the formation of independent technologies, independent standards and independent brands; cultivate and develop strategic emerging industries to promote formation New competitive advantages and new economic growth points will improve the overall level of equipment manufacturing.
Accelerating the transformation of structural adjustment and development mode, and striving to build a strong country in equipment manufacturing industry is a major strategic task of China's equipment manufacturing industry during the 12th Five-Year Plan period. Specifically, we must: vigorously promote scientific and technological innovation, enhance independent innovation capability; implement independent brands and quality. Revitalize the strategy, promote the transformation of “Made in China†to “Created in Chinaâ€; promote mergers and acquisitions of enterprises, develop large enterprises and large groups with international competitiveness; accelerate the optimization and upgrading of key industries, develop modern equipment manufacturing systems; and vigorously develop strategic emerging industries To cultivate new competitive advantages and economic growth points; to develop modern manufacturing service industries, to promote the transformation of production-oriented manufacturing to service-oriented manufacturing; to promote the deep integration of informationization and industrialization, to improve the application level of information technology; to promote green manufacturing and to save energy and reduce consumption and reduce Discharge the pollution.
Zhang Weixin specifically mentioned that in mid-October, the State Council issued the "Decision on Accelerating the Cultivation and Development of Strategic Emerging Industries", which means that a number of industries such as strategic emerging industries, modern energy industries, comprehensive transportation systems and marine economy will During the “Twelfth Five-Year Plan†period, key developments will be made and strong support from relevant policies will be obtained, which means that the heavy machinery industry is facing new development opportunities.
The National "Emerging Energy Industry Development Plan" has been completed, and during the "Twelfth Five-Year Plan" period and beyond, new energy will be one of China's development priorities. According to the current status of China's new energy development and future development potential, by 2020, China's new energy will account for about 15% of primary energy consumption. By the end of the "Twelfth Five-Year Plan", the proportion of new energy sources should reach 12% to 13%. New energy will occupy an extremely important position in the next few decades, and its structure should be constantly adjusted and revised in its development. In the future, China should focus on three types of new energy sources: nuclear power, hydropower, and wind, solar and biomass. Therefore, in the future, the key development areas of China's heavy machinery industry are large-scale casting and forging parts for nuclear power, hydropower and wind power, large-scale coal chemical containers, comprehensive mining, washing and upgrading equipment for 10 million tons of coal underground, complete sets of equipment for open pit mines, and full-face rock Excavators, shield machines, wind power equipment, marine engineering complete sets of equipment, large-scale thin-plate hot and cold continuous rolling equipment and coating processing equipment, large-scale port handling equipment, large-scale container loading and unloading equipment, large-scale bulk material handling equipment, Large-scale automated logistics distribution sorting center complete sets of equipment, nuclear power cranes, environmental protection cranes and automated handling equipment, low-temperature waste heat power generation equipment, parking equipment, large wind power equipment, full-break rock tunneling machine and shield machine and other major equipment key components .
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